500 Litre Air source heat pump water heater

500 Litre Air source heat pump water heater

500 Litre air source heat pump hot water heater

Our 500 litre air source heat pump water heater is designed solely for domestic hot water production. They are a high-performance R134A refrigerant air source heat pump with a built-in 500-litre storage cylinder manufactured from premium Duplex Steel 2205 (thus suitable for soft and hard water areas), with an efficiency rating of “A+” at 20°C external air temperature or an “A” efficiency rating at 7°C for the hot water system.

Heat pump technology is used by air source heat pump water heaters to efficiently capture heat from the external air and transform it into domestic hot water through a heat exchanger process. They need electricity to power the water heater’s heat pump and the backup or top-up immersion heater (electric heating element).

What applications can a 500 litre ASHP water heater cover?

A 500 litre air source heat pump water heater is suited to many commercial domestic hot water heating applications, particularly where hot water demand is spread over the day rather than concentrated into a very short peak.

Suitable applications can include small boutique hotels (around 6 to 10 guest rooms) and B&Bs and guest houses (approximately 4 to 8 bedrooms), holiday accommodation, sports facilities, offices, workshops, hair/beauty salons, schools and nurseries, small pubs, cafés and fast food locations, and staff shower facilities.

It is also well suited to gyms, sports clubs and changing facilities with moderate shower demand, as well as to factories and workshops where employees need shower and welfare facilities.

They can also be used in larger cafés, larger pubs and hospitality premises, although commercial kitchen demand needs to be considered separately, particularly where sinks or catering equipment require large quantities of hot water in a short period.

The exact capacity depends heavily on the heat pump’s recovery output and how quickly the stored hot water is used.

Domestic hot water heat pump energy efficiency

They have a COP (the coefficient of performance, or COP for short), which is a measure of immediate energy efficiency in heat pumps that is calculated by dividing heat output by electrical input. Improved efficiency and reduced operating expenses are associated with a higher COP. Because heat pumps move existing heat rather than create it from scratch, they routinely achieve a COP above 1.0 (or 100% efficiency).

A COP of 4.0, for instance, indicates that the system generates 4 units of heat using 1 unit of electrical power, which means it operates at 400% efficiency when heating water.

COP = Heat Output (in kW) / Electrical Input (in kW)

Our 500 Litre domestic hot water air source heat pump, depending on the outside air temperature, has COP figures of 2.81 on average (the range is 2.52 to 3.1 depending on air temperature), which means it operates at 281% efficiency when heating water. This means they are 2.81 times more efficient than electric direct water heaters.

By using renewable energy sources to power the air-source heat pump for hot water only, you can lower energy consumption and mitigate climate change with a low-carbon hot water system for your home or business. This line of air-to-water heat pumps is used to provide hot water for homes or social housing or even generate hot water for a light commercial water heating system (recovery / heat-up times dependent) in an environmentally friendly manner.

Our air-source heat pump water heaters, with their high energy efficiency ratings, can significantly lower carbon emissions and are ideal for eco-conscious organisations and businesses looking to reduce carbon emissions while producing DHW.

Due to current heat pump technology, an on-demand heat pump water heater range with high flow rates is not currently feasible for your hot water needs.

However, heat pump domestic water heaters are highly efficient and perfect for eco-conscious homeowners and businesses to reduce carbon emissions when they produce hot water with our energy-efficient water heaters.

How much usable hot water does 500 litres actually provide?

If the cylinder stores 500 litres at 60°C, it contains considerably more usable shower-temperature water when mixed with the incoming cold supply (10°C is the temperature used for the majority of the UK in wintertime conditions; however, Scotland and Northern Ireland should use 5°C as the lowest cold water mains temperature).

Assuming the relevant incoming mains water and a mixed water temperature of 40°C:

Incoming cold water Cylinder storage temperature Mixed water temperature Usable mixed water

5°C

60°C 40°C 768 litres

10°C

60°C 40°C

833 litres

15°C

60°C 40°C

900 litres

20°C 60°C 40°C

1,000 litres

 

So, in practical terms, a fully heated 500 litre cylinder can provide roughly 768 to 833 litres of usable mixed hot water in winertime conditions (depending on the installation location) before allowing for pipework losses, stratification and the temperature at which the heat pump restarts to heat.

We also show the data for typical summertime main cold water temperatures; please use 15°C for Scotland and Northern Ireland and 20°C for the rest of the UK.

For commercial systems, the 60°C figure is also significant because HSE guidance states that, where temperature is being used to control Legionella risk, hot water should normally be stored at 60°C or above and distributed to achieve at least 50°C within one minute at outlets.

How Many Showers Can a 500 Litre Heat Pump Water Heater Supply?

All the data shows that the actual average showtime is 5 minutes. A standard showerhead uses either 7 or 8 litres, unlike drench showerheads, which can have very high flow rates; 25 litres/minute is not uncommon for these shower types. We’ll use 6 minutes in the following data just to allow a “bit of headroom” on the calculations.

Number of showers at 10°C mains cold water temperature in wintertime

A 500 litre cylinder storing water at 60°C, with 10°C incoming mains water mixed to a 40°C shower temperature, provides approximately 833 litres of usable mixed hot water. At an 8 litre/minute shower flow rate, this equates to approximately 104 minutes of total showering, or around 17 six-minute showers, 13 to 14 seven-and-a-half-minute showers, or 10 ten-minute showers, before taking any heat pump recovery into account.

Number of showers at 5°C mains cold water temperature in wintertime

A 500 litre cylinder storing water at 60°C, with 5°C incoming mains water mixed to a 40°C shower temperature, provides approximately 786 litres of usable mixed hot water. At an 8 litre/minute shower flow rate, this figure equates to approximately 98 minutes of total showering, or around 16 six-minute showers, 13 seven-and-a-half-minute showers, or 9 to 10 ten-minute showers, before taking any heat pump recovery into account.

Baths

Firstly, for a standard UK bath, it is worth distinguishing the fill volume figure from the physical capacity of the bath. A standard bath may have a capacity to the overflow of roughly 180 to 225 litres, but in normal use it is not filled anywhere near that level because the person getting into the bath displaces a significant amount of water. Waterwise research provides an actual-use figure of about 88 litres for a standard bath, despite a nominal capacity of around 225 litres.

Here is the data for the number of baths (we’ll use 90 litres for this table, just to allow a bit of “headroom” in the calculations).

Incoming mains temperature Usable water at 40°C Approx. 90L baths
5°C 629 litres 8.7 baths
10°C 667 litres 9.3 baths
15°C 720 litres 10 baths
20°C 800 litres 11.1 baths

 

Again, these figures are before accounting for heat losses or heat pump recovery while the hot water is in use.

Recovery time

At an ambient air temperature of 20°C, the 500 litre air source heat pump water heater has an estimated full recovery time of approximately 10 hours from 10°C to 60°C. At a lower ambient temperature of 7°C, the estimated recovery time increases to approximately 12.5 hours.

For 10℃ to 53℃, which is a very usable temperature for DHW bathing, the recovery time is 8.65 hours with inlet air at 20℃ and 7 hours with inlet air at 7℃.

The main consideration with an air source heat pump water heater is its longer recovery time compared with conventional high-powered water heating systems. Heat pumps work and achieve their high efficiency by heating the water gradually, rather than using large amounts of electrical power to reheat the cylinder quickly. For this reason, the cylinder should be correctly sized and designed to meet the property’s expected hot water demand, particularly when several showers, baths, or other hot water outlets may be used in quick succession, allowing the water heater sufficient recovery time before the next large hot water demand.

Product detail

Dimensions of the 500-litre floor-mounted DHW air source heat pump water heater, which is designated the Aquaflex 2 – 500DC

400 and 500 litre air source heat pump hot water heaters dimensional drawing

Height: 2,230 mm

Diametre: 726 mm

Empty weight: 125 kg

Electrical supply: 240 volt single phase – Amps required – 6.2 amps for the heat pump + 6.8 amps for the immersion heater, giving a total maximum draw of 13 amps.

500 Litre air source water heater technical details

Aquaflex 2-500DC technical specifications

Please note that the above data is based on the Europe Average Climate Zone, as defined by the Europe EN16147 regulation for testing domestic hot water heat pumps. This regulation involves an ambient air temperature of 7℃ and heating the water from 10℃ to 53℃. Stage C from EN16147 refers to silent heating mode.

The full details are in the following brochure – Aquaflex 2 400 and 500 litre air source heap pump water heaters brochure 

ASHP DHW heater product features

  • “A+” energy efficiency rating at 20°C ambient air temperature and “A” at 7°C;
  • Factory-sealed with R134A refrigerant;
  • A high-performance rotary compressor mounted on anti-vibration pads, a DC variable-speed fan, and a soundproof hood all contribute to the extremely silent operation.
  • High-efficiency DC fan motor for reduced electrical consumption and quieter operation;
  • Premium 2205 duplex stainless steel hot water storage tank with insulation; thus suitable for soft and hard water areas.
  • Provides useful cooling and dehumidification of the air while recovering waste heat for domestic hot water production;
  • Built-in Wi-Fi with app control via the Apple App Store and Google Play;
  • Magnesium anode for additional corrosion protection;
  • External aluminium micro-channel condenser wrapped around the storage tank, helping to prevent scaling within the refrigerant heat exchanger and eliminating direct refrigerant-to-water contact;
  • Integrated 1.6 kW electric immersion heater to provide supplementary hot water heating when required, including during low ambient temperature conditions;
  • Integrated control panel with LCD touchscreen display on the 100-litre capacity water cylinder model;
  • Programmable weekly anti-Legionella sanitisation cycle;
  • Fixed or dynamic domestic hot water (DHW) setpoint control for improved energy management;
  • External ON/OFF contact switch for solar PV integration, allowing photovoltaic electricity to be used for domestic hot water production for the property or location
  • Modbus communication compatible

The Modbus communication capability allows the Aquaflex air source heat pump water heater to communicate with compatible external control and monitoring systems. This is particularly useful in commercial buildings, plant rooms and building management system (BMS) applications, where the hot water system may need to form part of a wider building controls strategy.

Solar PV electricity compatible

Our units are SG Ready (Smart Grid Ready) as standard at no extra cost, meaning our heat pump water heater has an interface that lets an external energy management system, smart electricity tariff, or solar PV system control its operation, so electricity consumption can be shifted to favourable periods and surplus energy can be stored as domestic hot water.

Air source heat pump hybrid hot water heater

Our 500 litre hot water heat pump storage tank is fitted with an additional heating coil as standard, which can be used as an additional heat source for the hot water system, such as a conventional boiler, or with other renewable energy sources such as solar thermal systems.

An additional heating coil is fitted as standard to our heat pump water heaters; this can be powered by a gas or oil boiler or a solar thermal system.
An additional heating coil is fitted as standard to our R134A refrigerant heat pump water heater: the coil can be powered by a gas or oil boiler or a solar thermal system.

 

As a result, they may be referred to as an “air source heat pump hybrid hot water heater” or a “hybrid hot water system” that is heated by two energy sources in a space-saving solution while producing reliable hot water for the home or property.

By special request, we can produce a twin-coil version of this water heater (e.g., one to be supplied by a gas or oil boiler and the other supplied by solar thermal), but these are manufactured to order and may require a minimum order quantity. 

A cutaway picture to showing the twin heating coils option in our heat pump water heaters; these can be powered by a gas or oil boiler and a solar thermal system for example
Twin coil option for our heat pump hot water heater. These extra heating coils can be powered by a gas or oil boiler and a solar thermal system.

 

Heat pump control and installation

App controllability – Remotely control your ASHP water heater from your phone or tablet via Wi-Fi.

Our app-controlled air-to-water heat pump water heaters let you remotely monitor energy use, change water temperatures, and set daily schedules using a compatible smartphone or tablet. It also has diagnostics, so you can receive immediate fault alerts if the system malfunctions.

Mobile phone or tablet or iPad app control of our ASHP water heaters via Wi-Fi in the installation location for Apple or google phones or tablets
Control the DHW ASHP water heater with your phone or tablet via our app, on the go from a remote location

 

Control the DHW ASHP water heater with your phone or tablet via our app, on the go from a remote location when you have Wi-Fi.

The smart controls in our heat pump water heaters allow for scheduled heating to take advantage of lower energy rates and quiet operation periods. It also has a weekly programmable cycle for legionella sanitisation.

Our heat pump water heaters require a 230V / 1-phase power supply, and a qualified professional must perform the installation and maintenance of these heat pump cylinders.

Operating performance of heat pumps declines in freezing temperatures, affecting the COP. That’s why all our heat pump cylinders come with an immersion heater in the hot water cylinder for top-up heating of the stored water.

Air duct installation options

The most common setup is to duct in ambient outside air and duct out exhaust air from and to the heat pump domestic hot water heater.

A diagram showing the intake air, i.e., the outdoor air being ducted into the ASHP water heater and the exhaust air being ducted into the outdoor air. This twin air duct installation is the most common setup for air duct configuration that is used
The ducting setup consists of inlet air (ambient air from the outdoor air) and exhaust air (ducted to the outdoor air). This configuration is the most common air ducting setup used in ASHP hot water heaters.

The intake air and exhaust air outlets are 160 mm in diameter.

The maximum air intake duct and exhaust air duct distance, including a 90-degree bend off the heat pump using rigid ducting, is a total of 15 metres for X and Y in the below diagram (i.e., 7.5 metres for the intake air and 7.5 metres for the exhaust air ducts); however, if using flexible ducting, this distance is reduced to 8 metres in total (flexible ducting uses internal support rings or wire helixes that disrupt airflow and create more pressure drop than smooth rigid ducting)

Air exhaust options

The exhaust air from a heat pump water heater (HPWH) is cool and dry, which provides a built-in dehumidification and cooling effect ideal for a laundry room or a wine cellar.

The exhaust air from a heat pump water heater (HPWH) is cool and dry, which provides a built-in dehumidification and cooling effect ideal for a laundry room or wine cellars.
The exhaust air from a heat pump water heater (HPWH) is cool and dry, which provides a built-in dehumidification and cooling effect ideal for a laundry room or wine cellar.

or a two-room setup

Diagram showing an air source heat pump water heater installed in a heated room, with ductwork moving exhaust air into adjacent spaces such as a wine cellar and laundry room, while using the recovered heat to produce domestic hot water.
Cooling and dehumifying two separate spaces with the exhaust air from the DHW heat pump

Heat pump technology

Condenser technology for our hot water heat pump cylinders

 

The image shows a cutaway view of an integrated air source heat pump water heater with the outer casing partially removed so the internal components can be seen. The refrigerant coil (condenser coil) is wrapped around the outside of the water cylinder rather than being immersed directly in the stored water. Its purpose is to transfer heat from the heat pump's refrigerant into the water through the wall of the cylinder. Internal within the water cylinder is an additional heating coil that can be powered by a gas or oil boiler or even a solar thermal system. This coil is shown as the gold-coloured coil in the drawing.
Cut away image, showing the condenser coil, which is the refrigerant coil that is wrapped around the hot water cylinder element of the ASHP water heater. The gold-coloured coil is the additional heating coil that is internal to the cylinder and can be powered by a gas or oil boiler or even a solar thermal system.

 

Our full range of the “Aquaflex 2” series of DHW heat pumps is equipped with a highly efficient type of condenser that encases the inner stainless steel hot water tank of the models. The condenser is made of aluminium and features flat micro-channels, which increase the contact area between the refrigerant and the tank as the gas flows.

With more heating surface area, more heat is transferred into the hot water tank. This results in faster heating of the domestic hot water, reduces the unit’s running time, and ensures freedom from scaling and gas/water contamination.

Aluminium micro-channel alloy is a very mature technology that has been used in heat pumps and air conditioners for many years.

Hot water cylinder with integrated air source heat pump

Heat pumps can lower electricity consumption by 75% compared to electric heaters. Our range also benefits from a precisely balanced refrigerant cycle due to an electronically commutated motor and an electronic expansion valve, resulting in 75% lower electricity consumption.

Very quiet operation: Noise levels for heat pumps can be similar to a refrigerator; the sound power and sound pressure at 1 metre are 58/47 dB(A).

A 500-litre hot water cylinder can yield approximately 833 litres of hot water at 40°C from a 10°C incoming water temperature and is suitable for new or retrofit hot water systems, from houses to commercial water heating applications.

Heat pump water heaters normally need to connect to the outside air via vents or exhaust ducting to produce hot water, as they extract heat from the external air supplied.

Contact Flexiheat UK to find out further information

Should you require further assistance, information, check on delivery times, have questions on the product, or wish to purchase or order one of our highly efficient 500 litre air source heat pump domestic hot water heaters, which are an environmentally friendly product and, when powered by renewable energy sources, result in lower CO₂ emissions, with a premium duplex stainless steel tank, then please contact our UK customer sales team on 01202 822221 or click here for our email contact form to send an email.